HD-2800 Ultra Folder Gluer and Stitcher
HD Series integrated folding, gluing and stitching for heavy-duty corrugated box production in one pass, up to 1,600 stitches/min.
HD Series integrated folding, gluing and stitching for heavy-duty corrugated box production in one pass, up to 1,600 stitches/min.
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HD-2800 Ultra Folder Gluer and Stitcher
Product Features
- The key feature of the machine is full computer control, easy operation, stable quality, high speed to achieve economic benefits, labor cost saving.
- This is an all-in-one machine, separately it can do folding gluing, stitching, or folding gluing and stitching. Single stitching and double stitching can be easily switched.
- Job-change can be done in 3-5 minutes for mass production. (Order memorizing function included)
- Suitable for A/B/C/AB flute, 3ply, 5ply, 7ply corrugated paper.
- Automatic paper folding, correcting, stitching, gluing, counting and stacking.
- Use swinging head, small power consumption, faster speed, more stability, effectively improve the quality of the stitching box.
- Use the paper correction device to make secondary compensation and correct the positioning mistake, eliminate the unaligned part to perfectly stitch the box.
- The automatic stitch feeding can realize stitch detection and stitch breaking.
- One-key conversion between stitching and gluing function.
HD-2800 Ultra Technical Specifications
| Technical Parameter | HD-2800 Ultra |
|---|---|
| Max sheet (L × W) | 2,800 mm × 1,200 mm |
| Min sheet (L × W) | 760 mm × 300 mm |
| Max stitching speed | 1,600 stitches / min |
| Stitching gap | 40–500 mm |
| Stitching quantity | 1–99 |
| Machine net weight | 11 T |
| Machine size (L × W × H) | 17,000 mm × 4,200 mm × 2,600 mm |
| Stitch angle | 45° |
| Air source | 0.6–0.8 MPa |
| Power source | 380 VAC / 3P, 50 Hz |
| Power | ≤ 28 kW |
| Applicable paper | A, B, C, AB flute; 3-ply, 5-ply, 7-ply corrugated board |
| Automatic feeder pressure adjustment | Yes |
| Automatic stitching head pressure adjustment | Yes |
| Customized small side folding | Yes |
| Folding part full servo control | Yes |
Key Features
Full-Process Intelligent Control
Computer-controlled operation with order memorizing, stable quality & labor saving.
Modular Multi-Functional
Folding gluing, stitching, or combined. One-key conversion between stitching and gluing.
Quick Order Changeover
3-5 minutes job change for mass production, reduce downtime drastically.
Adaptive Stitching Modes
Single / double stitching easily switched, stitch quantity 1-99, gap 40-500mm.
Six-Axis Automation Line
Servo-driven folding, auto pressure adjustment (Ultra/3200), high precision.
Smart Stitching Monitoring
Automatic stitch feeding with detection & break function, real-time quality control.
Full Corrugation Compatibility
A, B, C, AB flute, 3/5/7 ply corrugated board, all in one machine.
High-efficiency Stitching Head
Maximum stitching speed of up to 1,600 stitches per minute, delivering faster speeds and higher productivity.
See It in Action
The FC Series automatic folder gluer isn’t just machinery; it’s a strategic investment in your plant’s efficiency and profitability.
Application
The HD-2800 folder gluer & stitcher is trusted by corrugated box manufacturers across diverse industries worldwide.
Machine Highlights
Feeding Part
- With the retention-frame pneumatic flap, more stable,higher accuracy.
- Siegling high wear-resistance suction belt, can control the air volume, ensure complete paper adsorption, ensure stable paper transmission, accurate positioning.
- Split air suction unit, effectively reduces the after-sales maintenance cost and time.
Pressing Part
- The independent edge pressing structure effectively solve sthe problem of thick cardboard blasting in the process of stitching.
- The split transmission shaft can be adjusted separately and tightened to ensure that the belt pressure is consistent, the paper is stable and effectively avoid the shaft phenomenon.
Creasing Part
- The patented design with active line pressing device to ensure stability, good forming effect and smooth packaging.
Folding Part
- Adopts synchronous belt drive to avoid the phenomenon of cold start skid and ensure the smooth transmission of paper.
- Reinforced four-axis transmission to ensure that the machine operation, transportation process is stable, no deformation.
Flap Part
- Reciprocating straight line beat correction, high accuracy, stable operation.
- The forward-leaning arched beam is conducive to carton connection and transmission.
- Sunken belt design greatly strengthens the molding accuracy and smoothness of the carton.
Stitching Part
- The swing stitching head ensures low power consumption, faster speed, and greater stability, enhancing nail box quality.
- Integrated design guarantees precise distance control, while simplifying installation, maintenance, and operation.
- Customized alloy material ensures the blade with stands 90 million cycles wear-free.
- Seven-series aluminum alloy exhibits superior heat dissipation and mechanical properties compared to standard materials.
Why Partner with FENGCHI?
Quality Assured
Manufactured by skilled technicians. ISO9001 certified quality management system. CE certified products ensuring international compliance.
Vast Experience
We find the right solution for your packaging production—from stand-alone machines to fully integrated turnkey systems. Customization is our strength.
50 + Patents
We continuously push the boundaries of speed and performance, securing 50 patents through independent research and development.
Global Support
11 service and support centers worldwide with around 50 sales agents. Local support on a global level. Direct technical support and parts department.
Your Success, Guaranteed by Our Support
Fengchi knows that your success depends on more than just the machine. Our First-Class Service & Support provides the critical tools and knowledge for your team.
Comprehensive Training
We ensure your in-house staff can operate and maintain the machine confidently.
Direct Expert Support
Our technical team is ready to resolve issues remotely or through emergency field visits.
Lifelong Partnership
Ongoing support handled directly by Fengchi to keep your production running.
Request a Quote
We provide expert advice, individual solutions, and complete turnkey systems. Let’s discuss your project.