FENGCHI Full-Servo High-Speed Flute Laminating Machine — Case Study from All in Print China (Nov 2023)

Summary

At All in Print China (Shanghai, Nov 2023) our Russian agent introduced an end customer to the FENGCHI full-servo high-speed flute laminating machine at our booth. The customer — currently using two semi-automatic flute laminators at ~3,000 sheets/hour each — was impressed by FENGCHI’s fully automatic design, stable high-speed running and dramatic capacity increase (max 22,000 sheets/hour; stable at 16,000 sheets/hour). After technical reviews and an on-site agent visit in December, the customer confirmed the order late December and signed the contract after the New Year, with a down payment arranged for mass production.

Why this matters for packaging production

Upgrading from semi-automatic machines running ~3,000 sheets/hour to a full-servo high-speed laminator transforms throughput, reduces labor, and improves consistency:

• Throughput leap: theoretical max 22,000 sheets/hr; reliable production at 16,000 sheets/hr.
• Stability: full-servo controls reduce variation, fewer stoppages and less waste.
• Automation: removes manual interventions common with semi-automatic lines, improving uptime and operator safety.
• ROI potential: higher output per shift and lower per-unit labor/energy cost accelerates payback.

Key features customers cited

• Full-servo drive system for precise, repeatable feeding and lamination control.
• High maximum speed (22,000 sheets/hr) with a stable high-speed setting (~16,000 sheets/hr) for consistent runs.
• Fully automatic operation — minimal manual setup between jobs.
• Robust build and after-sales support — crucial for overseas buyers concerned about installation and servicing.

Case timeline

• Nov 2023: Meeting at All in Print China (Shanghai) — Russian agent arranged the end customer visit; machine demo and technical overview given at our booth.
• Post-show: Customer conducted internal evaluations and double-checked technical, installation and after-sales details with the agent and manufacturer.
• Mid-Dec 2023: Agent visited the customer in Russia to finalize specifications and service arrangements.
• End-Dec 2023: Customer confirmed the order.
• After New Year 2024: Contract signed and down payment made for mass production.

Technical comparison

Existing equipment (customer): 2 × semi-auto flute laminating machines → ~3,000 sheets/hour each.
FENGCHI full-servo solution: Max 22,000 sheets/hour; stable high-speed production ~16,000 sheets/hour — representing a multiple-fold capacity increase and a transition from semi-automatic to fully automatic production.

After-sales & installation

The customer specifically reviewed:

• Installation schedule and site requirements.
• Training for operators and maintenance staff.
• Spare parts availability and warranty terms.
  We provided detailed answers and agreed a service plan; the agent’s on-site visit in December helped finalize those commitments before contract signing.

Contact Fengchi today

Ready to upgrade your packaging line? Contact our agents for a technical consultation, speed comparison, and ROI estimate. Request a demo or a custom quote today.

FAQs

Q: What real speed can we expect in daily production?
A: While the machine’s maximum is 22,000 sheets/hr, many customers run reliably at ~16,000 sheets/hr for stable, continuous production. Actual speed depends on board type, lamination material and job complexity.

Q: How does a full-servo system differ from semi-automatic machines?
A: Full-servo systems use electronic drive control for precise feeding, registration and tensioning — reducing manual adjustments, waste and stops compared with semi-automatic lines.

Q: What about installation and training?
A: The full package includes installation planning, on-site commissioning, operator training, and agreed spare-parts coverage — details are finalized during pre-order discussions as in this case.