Fengchi supplies fully automatic flute laminators to corrugated packaging manufacturers in more than 60 countries. Its support covers on-site installation, operator training, spare parts, and lifetime after-sales service.
Recently, Fengchi completed the installation and on-site commissioning of a GW-1450LP full-servo high-speed flute laminator at a valued customer’s factory in Spain. The customer approached Fengchi for advice on upgrading their corrugated lamination line to handle increasing order volumes while maintaining consistent product quality.
Understanding the Customer’s Needs
Following detailed discussions about the customer’s production requirements, several key priorities became clear. The Spanish plant needed a machine that could:
- Maintain high production speeds without compromising laminating accuracy.
- Handle the A, B, C, E, and F flute boards already used in its production.
- Allow quick job changeovers to accommodate short and frequent production runs.
- Process pre-printed and occasionally warped face paper with minimal interruptions.
The Recommendation: GW-1450LP (Euro-Spec Series)
Rather than offering a standard, one-size-fits-all solution, Fengchi recommended the GW-1450LP from its Euro-Spec Series. This fully servo-controlled flute laminator is designed for European corrugated packaging plants with high production demands.
The choice was based on the customer’s specific requirements. With a maximum sheet size of 1,450 × 1,450 mm, the machine can accommodate the customer’s largest jobs. Its servo-driven system also helps minimize operator-dependent variations, improving production consistency and laminating quality.
Compared with a fully automated end-to-end system, the GW-1450LP requires a significantly lower initial investment and has lower operating and maintenance costs, while improving line efficiency and reliability.
What Made the Difference on Site
The main reason for upgrading was to increase production output and complete more laminated sheets per shift without unnecessary waiting time for operators. The GW-1450LP addressed these requirements with several key features:
- Stable production speed of 16,000 sheets per hour, with peak speeds of up to 22,000 sheets per hour.
- Laminating accuracy of ±1.0 mm, helping reduce material waste and rework.
- Automatic job changeover in 2–3 minutes, with one-button operation and 7–8 servo motors.
- Fengchi’s self-developed leading-edge feeding system, designed to handle deformed and warped corrugated board and reduce a common cause of production downtime.
Installation and commissioning were completed without equipment issues, and the live production trials ran successfully.
Built for the Long Term
Beyond production speed, Fengchi’s customer-focused approach also considers the machine’s long-term operating costs and maintenance requirements.
The GW-1450LP features a PU bottom feeding wheel with a service life of up to 10 years. Its automatic bearing lubrication system reduces the need for daily manual maintenance, while the enlarged 150 mm laser-engraved glue roller ensures stable operation at high speeds and helps prevent glue splashing.
These practical details make the GW-1450LP more than just a production upgrade. They reflect Fengchi’s commitment to providing reliable equipment and long-term support for its customers.
Ready to Upgrade Your Corrugated Laminating Line?
If you are considering upgrading your corrugated laminating line, Fengchi can help you find a solution that matches your production requirements.
For personalized consultation, technical specifications, or to arrange a machine demonstration, contact our sales team today. Our engineering team is ready to help you select the right flute laminator for your production needs.
Frequently Asked Questions
What production speed does the GW-1450LP achieve?
The GW-1450LP runs at a stable speed of 16,000 sheets per hour, with peak speeds of up to 22,000 sheets per hour, depending on the materials and production conditions.
Which flute types can the GW-1450LP handle?
The machine supports A, B, C, E, and F flute corrugated board, including 3-ply, 5-ply, and 7-ply structures.
What is the leading-edge feeding system?
It is Fengchi’s self-developed feeding mechanism, designed to handle warped or deformed corrugated board and reduce feeding problems, machine stoppages, and production downtime.
