All-In-One Window Patcher
High-speed window patching for high-volume folding-carton production.
Engineered for reliability, built for performance.
All-In-One Window Patcher
High-speed window patching for high-volume folding-carton production.
Why Choose All-In-One Window Patcher?
All-in-one window patcher combines flat patching functionality with registration capabilities, enabling efficient handling of various window application operations on folding cartons.
High-Speed Efficiency
Maximum speed of 36,000 sheets/hr (200m/min) with continuous operation at 32,000 sheets/hr (185m/min), 24h non-stop.
Intelligent Collection
Automatic count & stack collection for non-box products with configurable sheet quantity and stacking intervals.
Precision Control
Full-servo system with ±1.0mm flat-patching and ±0.5mm registration accuracy for perfect alignment every time.
Intelligent Setup
Digital settings with one-touch control for glue, film, and cutting parameters. No whistles or phase adjustment needed.
Long-Term Durability
35% load-reserve servos and >15 year lifespan with minimal maintenance requirements.
Gentle Film Feeding
Independent servo control ensures smooth feeding without stretching or damaging materials.
See All-in-one Window Patcher in Action
Applications
Versatile window patching solutions for diverse industries
Cosmetic Packaging
Premium beauty product boxes with precision windows
Electronics Packaging
Tech product boxes with professional finish
Cake & Bakery Boxes
Food-safe packaging with clear display windows
Tissue Boxes
Tissue paper box with window
Toy Packaging
Colorful retail boxes with product visibility
All-in-one window patcher is ideal for folding carton manufacturers that need more speed, accuracy, and automation — and less downtime and operator rework.
Installed in 20+ Countries
Technical Specifications
| Model | BTM-760Y | BTM-950Y | BTM-1100Y | |
|---|---|---|---|---|
| Flat Patching section | Paper specification 1st (W×L) | 760×760mm-100×150mm | 950×760mm-100×150mm | 1100×760mm-150×180mm |
| Machine speed 1st (W×L) | Up to 12000 sheets/hr 0~760mm | Up to 12000 sheets/hr 0~760mm | Up to 10000 sheets/hr 0~760mm | |
| Paper specification 2st (W×L) | 760×420mm-100×150mm | 950×420mm-100×150mm | 1100×420mm-150×180mm | |
| Machine speed 2st (W×L) | Up to 24000 sheets/hr 0~420mm | Up to 24000 sheets/hr 0~420mm | Up to 20000 sheets/hr 0~420mm | |
| Paper specification 3st (W×L) | 760×260mm-100×150mm | 950×260mm-100×150mm | 1100×260mm-150×180mm | |
| Machine speed 3st (W×L) | Up to 36000 sheets/hr 0~260mm | Up to 36000 sheets/hr 0~260mm | Up to 30000 sheets/hr 0~260mm | |
| Window dimension (W×L) | 500×450mm-30×50mm | 500×450mm-30×50mm | 500×450mm-50×50mm | |
| Positioning accuracy | ±1mm | ±1mm | ±1mm | |
| Registration section | Paper specification 1st (W×L) | 760×760mm-100×150mm | 950×450mm-100×150mm | 1100×760mm-150×180mm |
| Machine speed 1st (W×L) | Up to 10000 sheets/hr 0~760mm | Up to 10000 sheets/hr 0~760mm | Up to 10000 sheets/hr 0~760mm | |
| Paper specification 2st (W×L) | 760×420mm-100×150mm | 950×420mm-100×150mm | 1100×420mm-150×180mm | |
| Machine speed 2st (W×L) | Up to 10000 sheets/hr 0~420mm | Up to 10000 sheets/hr 0~420mm | Up to 10000 sheets/hr 0~420mm | |
| Window dimension (W×L) | 500×400mm-30×50mm | 500×400mm-30×50mm | 500×400mm-50×50mm | |
| Positioning accuracy | ±0.5mm | ±0.5mm | ±0.5mm | |
| Paper weight/sheet thickness | Cardboard: 200–2000g/m² Corrugated board: 1–4mm | |||
| Film thickness | PET: 0.03–0.2 PVC: 0.03–0.25 | |||
| Power voltage | 380V/50Hz | |||
| Machine power | 28kW | |||
| Machine weight | 3200kg | 3500kg | 4200kg | |
| Overall dimension (L×W×H) | 5500×1600×2080mm | 5500×1850×2080mm | 5500×2000×2080mm | |
* Need a tailored spec? Contact our sales engineers for configuration and site requirements.
Product Highlights
Innovative engineering solutions for superior performance and reliability
Paper Feeding System
- Features optimally stable separation blades with zero wobble when locked, ensuring superior paper separation.
- Single-plate feeding belt simplifies maintenance and replacement.
- Linear bearings enable smooth front/rear movement of the paper pressing mechanism; pneumatic vibration motors reduce noise and optimize vibration.
Paper Pressing Wheel Assembly
- Gear-driven dual-power transmission on upper/lower wheels delivers exceptional stability during paper conveyance, particularly with corrugated paper.
Paper Pressing Wheel Assembly
- Linear guide fixation eliminates vibration (vs. linear bearings), ensuring stable paper feed.
- Patent-certified synchronous belt drive provides quiet operation, stretch resistance, oil-free performance, low noise, and sustained precision.
- Front/rear adjustable press wheels adapt to product positions; side-fixed design simplifies setup. Side guides synchronize with claws to reduce adjustment frequency and time.
Gluing System
- Independent servo drive allows parameter input via HMI without wrenches or phase adjustment.
- Hard-anodized aluminum alloy glue rollers offer lightweight and high hardness.
- Optimized program with glue sensor enables automatic activation with product presence, separation without product, and jam alarm/shutdown.
Pusher Claw System
- Dedicated servo drive simplifies transmission and maintenance.
- Entire unit slides out for cleaning.
Film Lamination & Cutting System
- Lamination Unit: Monolithic roller ensures stability; aluminum alloy wear-resistant air grooves; spring + screw mechanism enables zero-pressure contact and tool-free maintenance.
- Cutting Shaft: 180mm diameter/40mm wall; 17 deep holes + hundreds of air holes with end grooves ensure smooth cutting.
Bottom Blade & Film Feeding
- Bottom Blade: Reinforced casting; V-shaped structure (spiral blade-inspired); 5mm sharp steel blade; detachable stainless steel bridge + felt prevent film scratching.
- Film Feeding: Dual rollers + long-arm pneumatic clamping for precise length control.
- Glue sensor for automatic activation
- Jam detection with alarm/shutdownfunction
Film Unwinding & Collection System
- Unwinding Unit: Dual frames support dualwindow patching; single-side fixation +operable-side access; magnetic particlebrake; axial film sensor requires no recalibration.
- Collection Unit: Independent servo systemwith integrated counting function,Configurable sheet quantity and stacking intervals.
Innovative Tissue Box Slotting Unit
- Independent servo drive enables digital position adjustment.
- Manual screw fine-tuning for lateral positioning.
- Surgical blades allow easy replacement.
Secondary Positioning System
- Utilizes secondary positioning technology to effectively eliminate errors from push claws entering the belt and glue spreading drive, enhancing overall positioning accuracy.
Register Film Production System
- A modular register film production system integrates servo intelligent film feeding, long-distance film swinging, servo braking, and two-verti- cal-one-horizontal corner cutting and creasing functions, achieving high-precision intelligent film production.
Electrical System
- INOVANCE components (China’s top-tier brand) with bus-based control ensure efficient, stable operation and simplified maintenance.
Why Partner with Fengchi?
High Quality
Fengchi products are manufactured by a team of skilled and qualified technicians. Our quality management system is certified by ISO9001. Products manufactured by Fengchi are also certified by CE.
Innovative Solutions
We work with you to find not just one, but the right solution for your packaging production – from stand-alone to turnkey.
Global Support
With three offices around the world, and around 30 agents, we are able to provide local support on a global level.
Trusted by Industry Leaders Worldwide
“We run a high-mix schedule for cosmetics and toy boxes; this machine handles every window type we throw at it — thin films, reinforced patches, and tight registration jobs. The integrated registration capability guarantees die-cut alignment, which has significantly reduced rework and kept our line speed up. Robust build and great support made the integration seamless.”
– Luca Moretti, Packaging Manager.
Our Service for Your Success
Fengchi Printing Machinery knows that successful installation, training, and support are critical to your operation and achieving the profitability gains you target. This drives our commitment to your success.
Our goal is to provide you with the tools and technical knowledge that your in-house maintenance needs, to be able to fix their own machines.
Our technical support team and parts department work with customers to resolve issues over the phone, but when special care is needed, our team is prepared to make emergency field service visits, to get your plant up and running quickly. Parts, service, and support are handled directly through the Fengchi technical support group.
Frequently Asked Questions
What is the maximum speed of the all-in-one window patcher?
All-in-one window patcher machine achieves a maximum speed of 36,000 sheets per hour for flat patching operation and 10,000 sheets per hour for registration processing.
Which model is right for my output?
Use Model P for high-speed flat patch windows and tissue boxes; Model Q adds corner cutting + creasing in one pass for complex windows; Model Y is a versatile window patching solutions for diverse industries.
What is the turnaround time for delivery?
Typical lead time is 10-30 days, but depends on the order volume and destination. Contact us for a precise quote.
How about installation and training?
Normally, one operator can finish intallation in 2 hours with installation manual and video. If purchaser’s engineer travels at own cost to China, free training session. If engineer sent to purchaser’s factory, all travel cost paid by purchaser.
How about warranty?
Warranty period: 12 months from the shipping date of machine. Warranty will be not valid if machine subject to misuse or accidental damage or operator’s error. During the valid time, we will supply spare parts. If you have any other questions, pls contact us and we will reply you through product’s photos and videos to make every detail clear. We also provide all lifetime warranty with paid service.
Will you supply for OEM orders?
Yes, we can customize the production machine according to your requirements.
Ready to revolutionize your packaging production?
Request a quote or book a demo — our experts are ready to help.
Send us a message
Phone
