FengChi Product
High Speed Flute Laminator With Flip Flop Stacker
Fengchi: Global Leader in High-Speed Flute Laminators
Fengchi is China’s top provider of automatic flute laminators and solutions for the printing and packaging industries.
Our Technology:
Industry-Leading Speed & Stability: 12 servo motors + bus control systems.
Integrated Process: Combines laminating, turning, and paper collection efficiently.
Boosts Capacity: Greatly improves corrugated board laminating output.
Drives Innovation: Promotes intelligent upgrades for carton and printing industries.
Why Choose Fengchi?
Proven Global Partner: Over 2,600 successful projects in 50+ countries.
Reliable & Trusted: Innovative solutions and dependable support.
Exceptional Service: Maximize your machinery investment.
Contact Fengchi today for a consultation!
High-Speed Flute Laminator With Flip-Flop Stacker
Optimize your corrugated board production with our full‑servo, high‑speed flute laminator. Key benefits:
Fast & Reliable: Maximum speed of 22,000 sheets per hour; stable speed of 16,000 sheets per hour for continuous 24/7 operation.
Precision Lamination: Ideal for bonding colored surface paper to corrugated sheets, delivering consistent, high‑quality results.
Maximized Throughput: Integrated flip‑flop stacker boosts capacity and minimizes downtime.
Ready to boost your packaging efficiency? Contact us today for specs, pricing, and a personalized demo!
GW Series High Speed Flute Laminator Features
High-Speed Flute Laminator – Up to 22,000 Sheets/Hour
Stable 24/7 Performance: Runs continuously at 16,000 sheets/hour.
Fast Changeover: Quick setup in 2–5 minutes for different batch sizes; boosts production efficiency.
Energy Efficient: Consumes only 8kW/hour – saves up to 20% on power.
Smart Automation: Digital design with automatic glue and pressure adjustment, self-lubricating bearings; reduces operator skill requirements by 80%.
Precise Glue Application: 150mm stainless steel roller, laser-engraved anilox roller applies glue evenly at just 18g/m² – 30% glue savings, no splashing, clean finish.
Full Servo Control: Bus control system ensures high-speed, stable lamination with ±1.0mm accuracy.
Long Lifespan Design: Servo motors and drives built with 35% load reserve for 15+ years of consistent performance.
FZ Stacker Features
Advanced Servo Motion Control: Delivers ultra‑high‑speed performance (up to 16,000 sheets/hour) with smooth, consistent operation and minimal maintenance.
High‑Speed Silent Track: Operates quietly for noise‑sensitive environments and is engineered for a long service life.
Minimalist Operating System: Intuitive, no‑training interface that’s both secure and reliable—just power on and go.
Industry‑Leading Throughput: Process up to 16,000 sheets per hour, maximizing productivity in high‑volume applications.
Built‑In Safety Protections: Automatic alarms and machine‑stop features ensure operator safety and protect your equipment.
Full-servo high speed flute laminating machine
Guangdong Fengchi Printing Machinery Co., Ltd. specializes in high-speed flute laminating machines and flip‑flop stackers. With over 16 years of R&D experience, our machines feature:
12 servo motors with bus control for ultra‑stable, precise performance
Integrated laminating, turning, and paper collection to boost post‑press capacity
Smart, digital, and automated design for seamless operation
High energy efficiency and eco‑friendly materials to reduce waste
As an industry leader, we help carton and printing businesses upgrade their production lines with fast and reliable laminating solutions.
SPECIFICATION
| Models | GW-1450L/B GW-1450LP/BP | GW-1700L/B GW-1700LP/BP | GW-2200L/B GW-2200LP/BP |
| Max. sheet size (W × L) | 1450mm * 1450mm | 1700mm * 1650mm | 2200mm *2100mm |
| Min. sheet size (W × L) | 420mm * 380mm | 420mm * 380mm | 450mm * 480mm |
| Bottom Paper Sheet Thickness | F flute-10mm | F flute-10mm | F flute-10mm |
| Upper Paper Sheet Thickness | 150 g-700 g | 150 g-700 g | 150 g-700 g |
| Max. Working Speed | 22,000 Sheets/Hour (175M/Min) | 22,000 Sheets/Hour (175M/Min) | 22,000 Sheets/Hour (175M/Min) |
| Laminating Accuracy | ±1.0mm (Standard Sheet Paper) | ||
| Applicable Glue | Resin adhesive, starch glue and etc (PH6~8 will be suitable for laminating glue) | ||
| Machine Weight | 8000KG | 8500KG | 9000KG |
| Dimension (LxWxH) | L 15700mm * W2400mm *H 2550mm | L 16300mm * W 2650mm *H 2550mm | L 18500mm * W 3050mm* H 2880mm |
| Power Supply | 380VAC/3P | 380VAC/3P | 380VAC/3P |
| Power | 26KW | 30KW | 32KW |
| Applicable Corrugated Board | A, B, E, F, three-layer, 5-layer, and other deformed, warped corrugated papers | ||
Product Detail
Pre–stacking loading:
for sheet uneven stacking or with static electricity, manual pre–stacking on pre–loading platform, and keep the job–change over within 3mins.Whole pallet loading:
adopt the whole pallet loading design to save the manpower and time. After the pallet is loaded against the gear gauge, aligning the zero position to make left and right adjustment.Separate manual stacking:
when the platform descend, manual stack the paper on the pallet.
The lifting platform is controlled by 4 sets of double chains to ensure the smooth and safety operation.
10 limits and protective sensors, real-time detection and adjustment to ensure safety production.
Industry Initiative of servo control lifting platform, single sheet lifting same as offset printing press, without wear, and can be set as from 1–50 sheet/lifting.
Industry Initiative of high speed shaft–less feeder, smooth feeding, maintenance–free, max speed up to 22,000sheet/hour.
The correction system of paper feeding ensure the high speed feeding smoothly without any skew.
The sheet delivery stopper make sure the single sheet feeding, optional to upgrade by adding double sheet detection system.
Becker vacuum pump with large suction, strong blowing, good stability and durable.
Standard space is 3m, option shorten to 2.3m.
Large working space, available for more pallets place and convenient operation.
Industry Initiative of leading edge bottom feeder, suitable for a variety of warped deformation, rough and heavy bottom board feeding.
Unidirectional rotation feeding roller, without wear, life cycle up to 10 years.
Standard equipped with right cylinder to pile up the paper in neat, available to adjust in a whole or on the right side, greatly saving manpower.
Patented non–stop suction with 5.5KW power, air flow adjustable at will.
Extra heavy wear–resistant belt, suitable for cardboard/flute laminating, without scratch in conveying.
Using 60mm extra widening timing belts instead of traditional wheel chain, make sure the synchronous wheel and timing belt perfect transmission, truly achieve zero wear, and ensure the lamination in high accuracy at any time.
Industry initiative of double bearing design, effectively extend the life span of the bearings.
Industry initiative of auto bearing oiling injection system, maintenance free to saving manpower.
Industry initiative of enlarged diameter 150mm stainless steel roller, uniform pressure, high-speed and stable without glue splashing.
Laser engraving glue roller, special rhombic pattern, even and fine glue line, effective saving about 30% of glue.
Unique long wheelbase roller to avoid damage caused by glue/water spilling into the bearing during laminating and cleaning.
Automatic glue refueling device, coordinated with automatic monitor and recycling glue system to ensure glue quality and avoid the waste.
The pressing roller ensures the smooth feeding of the bottom sheet, and double pressing rollers make the lamination in perfect.
Adopting the servo control system, calculating the position of the front gauge separately per each sheet, and the servo automatically tracks and compensates to ensure the stability and high accuracy of the front gauge.
Belt length can be adjusted automatically to fit with different size of products.
Thickened sponge carpet to avoid crack at top edge of board.
Standard with 6m length of enhanced conveying part (optional shorten to 5m).
Full–Servo Flip Flop stacker
FENGCHI Vertical Full‑Servo Flip‑Flop Stacker
The FENGCHI Vertical Full‑Servo Flip‑Flop Stacker automates your lamination line by linking directly to our Full‑Servo High‑Speed Cardboard/Flute Laminating Machine. After sheets are laminated and pressed, they travel via conveyor to the stacker. You can set the stacking quantity, and the stacker will:
Flip Sheets intermittently (front‑side or back‑side up)
Neatly Stack sheets onto pallets
Automatically Eject completed piles
This fully servo‑driven stacker optimizes workflow, reduces labor costs, and boosts production capacity.
SPECIFICATION
| Model | FZ–1450 | FZ–1700 |
|---|---|---|
| Max. Sheet Size (W×L) | 1450mm × 1450mm | 1700mm × 1650mm |
| Min. Sheet Size (W×L) | 500mm × 380mm | 500mm × 380mm |
| Max. Working Speed | 16,000 sheet/hour | 16,000 sheet/hour |
| Machine Weight | 3800kg | 4000kg |
| Dimension (L×W×H) | 6955mm × 2432mm × 2892mm | 7555mm × 2682mm × 2892mm |
| Power | 380VAC / 3P | |
| Power | 12kw | 12kw |
| Gas Source | 0.8MPa >5.5KW | |
Product Detail
- The lamination machine connects flip flop stacker with one button operation. Digital input the sheet size on lamination machine, and interconnect with flip flop stacker to adjust the flap and location block automatically. In action, the flip flop is with independent touch screen to control and fine turn.
- Multi-phase sheet separating design, make sure the sheet conveying smoothly and tidy stacking.
Using 5 sets of servo control, precise positioning, unimpeded sheet push, multi-speed control of the whole process of paper collection, perfect separating different length of the paper. The collecting speed increases over 30%.
The stacking height of the paper can be adjusted at will.
Servo controlled slap in front and two sides to make the paper filed neatly.
Non-stop collection with pre-stacking device, stacking height up to 1700mm.
The servo controlled lifting platform is supported by 4 sets of double chains to ensure the smooth and safe operation.
Auto pallet makeup function: when the full stacked pallet comes out automatically, the makeup pallet will be in place and lifted automatically to keep the collection non-stop.
Auto logistics system: automatically supplying the empty pallet and full stacked pallets come out keeps the receiving smoothly, saving the manpower.
Suitable for the following industries
End-use categories
Main processed materials
FengChi Service
Expert Service & Support
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